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Maintenance Plan Engineering
Converts approved task logic into scheduling / trigger rules and lean SAP execution. Not every maintenance activity requires a cyclic work order.
Registered Plans - Assets
36.036
16.0% coverage
Plan Engineering Rows
314
One per maintenance task
SAP Plan Patterns
8
PA-01 through PA-08 plan patterns
Actual Call-Detail Assets
19.574
Matched from RU Sheet2
SAP Plan Patterns
| Code | Plan Pattern | Use Case | Call Object | Routine Plan? | Default Grouping | Task Rows |
|---|---|---|---|---|---|---|
| PA-01 | Monitoring / No Routine SAP Plan | Continuous/online monitoring; exception-driven action | None | No | System/area monitoring route | 37 |
| PA-02 | Inspection / Routine Notification | Simple inspection / due-date / condition route | Notification | Yes | Route/circuit/area/due window | 120 |
| PA-03 | Test / Calibration Notification | Simple test/calibration/proving | Notification | Yes | Unit + discipline + method + due window | 12 |
| PA-04 | Campaign / Package WO | Repetitive work needing resources / permit / vendor | Package WO | Yes | Area/unit + discipline/vendor + common window | 76 |
| PA-05 | Individual Planned WO | Unique asset-specific scheduled work | Individual WO | Yes | Equipment-specific | 0 |
| PA-06 | TA / Shutdown Package | Intrusive work requiring outage/TA | Package WO | Conditional | TA/unit/system/work package | 14 |
| PA-07 | Condition-Triggered WO | Repair/restoration from finding/diagnostic | Individual WO | No routine cyclic plan | Finding/equipment/defect | 54 |
| PA-08 | RTF / Corrective | Approved failure-event workflow | Corrective Notification / WO | No preventive plan | Equipment/failure event | 1 |
Maintenance Plan Engineering Library - Task ID deep-links back to the Task List.314 rows
| Task ID | Family | Task Title | Final Frequency / Trigger Rule | Owner | Plan Pattern | SAP Plan Type | Call Object | Routine? |
|---|---|---|---|---|---|---|---|---|
| ST-SPHERE-INS-02 | Pressure Sphere | Pressure Sphere Internal Inspection / NDE | Per RBI due date; align with TA only when the approved due window allows. | Inspection / Asset Integrity | PA-06 TA / SHUTDOWN PACKAGE | TA / shutdown due-date control / package | Package WO | Conditional |
| ST-SPHERE-OVH-01 | Pressure Sphere | Pressure Sphere Condition-Triggered Repair | Condition trigger; use TA opportunity where technically justified. | Reliability + Maintenance / OEM | PA-07 CONDITION-TRIGGERED WO | Event-triggered workflow; no routine cyclic plan | Individual WO | No |
| ST-HX-CM-01 | Heat Exchanger | Heat Exchanger Fouling / Performance Monitoring | Continuous monitoring + monthly engineering review. | Reliability / Condition Monitoring | PA-01 MONITORING / NO ROUTINE SAP PLAN | No routine SAP plan | None | No |
| ST-HX-INS-01 | Heat Exchanger | Heat Exchanger External Integrity Inspection | Per approved RBI / applicable code due date; no generic calendar interval. | Inspection / Asset Integrity | PA-02 INSPECTION / ROUTINE NOTIFICATION | Due-date / single-cycle / strategy notification plan | Notification | Yes |
| ST-HX-INS-02 | Heat Exchanger | Heat Exchanger Internal / Tube Inspection | Per RBI due date; align with TA only when the approved due window allows. | Inspection / Asset Integrity | PA-06 TA / SHUTDOWN PACKAGE | TA / shutdown due-date control / package | Package WO | Conditional |
| ST-HX-PM-01 | Heat Exchanger | Heat Exchanger Cleaning / Fouling Removal | Condition trigger; use TA opportunity where technically justified. | Reliability + Maintenance Discipline | PA-04 CAMPAIGN / PACKAGE WO | Strategy / single-cycle / counter campaign plan | Package WO | Yes |
| ST-HX-OVH-01 | Heat Exchanger | Heat Exchanger Bundle / Gasket / Tube Repair | Condition trigger; use TA opportunity where technically justified. | Reliability + Maintenance / OEM | PA-07 CONDITION-TRIGGERED WO | Event-triggered workflow; no routine cyclic plan | Individual WO | No |
| ST-ACHE-INS-01 | Air-Cooled Heat Exchanger | ACHE External / Structural / Header Inspection | Per RBI / condition; reassess after significant process or damage-mechanism change. | Inspection / Asset Integrity | PA-02 INSPECTION / ROUTINE NOTIFICATION | Due-date / single-cycle / strategy notification plan | Notification | Yes |
| ST-ACHE-CM-01 | Air-Cooled Heat Exchanger | ACHE Thermal / Air-Side Performance Monitoring | Continuous monitoring + monthly engineering review. | Reliability / Condition Monitoring | PA-01 MONITORING / NO ROUTINE SAP PLAN | No routine SAP plan | None | No |
| ST-ACHE-PM-01 | Air-Cooled Heat Exchanger | ACHE Fan / Belt / Gearbox / Fin Cleaning Service | Annual formal review + condition-triggered action. | Reliability + Maintenance Discipline | PA-04 CAMPAIGN / PACKAGE WO | Strategy / single-cycle / counter campaign plan | Package WO | Yes |
| ST-ACHE-OVH-01 | Air-Cooled Heat Exchanger | ACHE Fan / Header / Bundle Condition-Triggered Repair | Condition trigger; use TA opportunity where technically justified. | Reliability + Maintenance / OEM | PA-07 CONDITION-TRIGGERED WO | Event-triggered workflow; no routine cyclic plan | Individual WO | No |
| ST-PIPING-INS-01 | Process Piping | Piping External Visual Inspection by Circuit | Per approved RBI / applicable code due date; no generic calendar interval. | Inspection / Asset Integrity | PA-02 INSPECTION / ROUTINE NOTIFICATION | Due-date / single-cycle / strategy notification plan | Notification | Yes |
| ST-PIPING-INS-02 | Process Piping | Piping Thickness Monitoring / TML Survey | Per RBI, corrosion rate, remaining life and CML programme. | Inspection / Asset Integrity | PA-02 INSPECTION / ROUTINE NOTIFICATION | Due-date / single-cycle / strategy notification plan | Notification | Yes |
| ST-PIPING-CM-01 | Process Piping | Piping Vibration / Movement / Support Surveillance | Condition / known susceptible service — final cycle to be approved by interval owner. | Reliability / Condition Monitoring | PA-02 INSPECTION / ROUTINE NOTIFICATION | Due-date / single-cycle / strategy notification plan | Notification | Yes |
| ST-PIPING-OVH-01 | Process Piping | Piping Condition-Triggered Repair / Replacement | Condition trigger; use TA opportunity where technically justified. | Reliability + Maintenance / OEM | PA-07 CONDITION-TRIGGERED WO | Event-triggered workflow; no routine cyclic plan | Individual WO | No |
| ST-HEATER-INS-01 | Fired Heater / Furnace | Fired Heater / Furnace External / On-Stream Inspection | Per approved inspection due date. | Inspection / Asset Integrity | PA-02 INSPECTION / ROUTINE NOTIFICATION | Due-date / single-cycle / strategy notification plan | Notification | Yes |
| ST-HEATER-INS-02 | Fired Heater / Furnace | Fired Heater / Furnace Internal / Tube / Refractory Inspection | Inspection due; execute at TA if due window permits. | Inspection / Asset Integrity | PA-06 TA / SHUTDOWN PACKAGE | TA / shutdown due-date control / package | Package WO | Conditional |
| ST-HEATER-CM-01 | Fired Heater / Furnace | Fired Heater / Furnace Combustion / Efficiency / Tube Temperature Monitoring | Continuous monitoring + monthly engineering review. | Reliability / Condition Monitoring | PA-01 MONITORING / NO ROUTINE SAP PLAN | No routine SAP plan | None | No |
| ST-HEATER-FT-01 | Fired Heater / Furnace | Fired Heater / Furnace Burner / BMS Functional Test | Per approved proof-test interval / performance standard. | Reliability + Discipline | PA-04 CAMPAIGN / PACKAGE WO | Strategy / single-cycle / counter campaign plan | Package WO | Yes |
| ST-HEATER-PM-01 | Fired Heater / Furnace | Fired Heater / Furnace Burner / Soot / Draft Equipment Preventive Service | Annual formal review + condition-triggered action. | Reliability + Maintenance Discipline | PA-04 CAMPAIGN / PACKAGE WO | Strategy / single-cycle / counter campaign plan | Package WO | Yes |
| ST-HEATER-OVH-01 | Fired Heater / Furnace | Fired Heater / Furnace Condition-Triggered Tube / Refractory / Burner Repair | Condition trigger; use TA opportunity where technically justified. | Reliability + Maintenance / OEM | PA-06 TA / SHUTDOWN PACKAGE | TA / shutdown due-date control / package | Package WO | Conditional |
| ST-BOILER-INS-01 | Boiler | Boiler External / On-Stream Inspection | Per approved inspection due date. | Inspection / Asset Integrity | PA-02 INSPECTION / ROUTINE NOTIFICATION | Due-date / single-cycle / strategy notification plan | Notification | Yes |
| ST-BOILER-INS-02 | Boiler | Boiler Internal / Tube / Refractory Inspection | Inspection due; execute at TA if due window permits. | Inspection / Asset Integrity | PA-06 TA / SHUTDOWN PACKAGE | TA / shutdown due-date control / package | Package WO | Conditional |
| ST-BOILER-CM-01 | Boiler | Boiler Combustion / Efficiency / Tube Temperature Monitoring | Continuous monitoring + monthly engineering review. | Reliability / Condition Monitoring | PA-01 MONITORING / NO ROUTINE SAP PLAN | No routine SAP plan | None | No |
| ST-BOILER-FT-01 | Boiler | Boiler Burner / BMS Functional Test | Per approved proof-test interval / performance standard. | Reliability + Discipline | PA-04 CAMPAIGN / PACKAGE WO | Strategy / single-cycle / counter campaign plan | Package WO | Yes |
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